I've also built another
set of these bars for a Rodeo and incorporated some improvements
into them.
The first improvement was that I used more spacers closer
together in the gap between the main and outer rails. I have
noticed on my nerfs the outer rails bends a little more than I
like when on the hi-lift. Especially on the end where it has
the least support. The additional supports here seemed to be
perfect and there was barely any deflection at all on the hi-lift.
Second was that I made the gap a little wider. 1.5"
instead of 1". I've found on my nerfs that I can stand
on them fine, but I'm using my toes. These Rodeo nerfs
extend out a little further and allow the balls of my feet to rest
on the bars so they're easier to stand on.
The biggest improvement though is the mounts. I didn't
want to weld them on, but I wanted something better than my mounts
too. I ended up welding brackets on that the nerfs bolt to.
The brackets are cut from 1/4" steel and welded to the top
and bottom of the frame rails. The mounts have two vertical
tubes instead of a flat plate and the tubes slide in between the
mounting tabs. They're bolted together with 1/2", grade
8 bolts.
This really turned out to be a *very* solid mount. These
bars do not touch the body at all, and there is very little
noticeable deflection in them when on the hi-lift. They're
spaced down about 1/2" from the rocker panels.
The tabs are horizontal like this rather than vertical for a
reason. The front leg (which I don't have a picture of) is
angled to match the angle of the frame rails at the front of the
truck. With the mounting tabs vertical, there would be no
way to get the nerfs on and off. With the tabs horizontal
like this, the nerfs will slide straight in and out, even with the
front mount being angled.
Some day (probably when I do my bumpers), I'll re-build my
nerfs using these improvements. I may do the mounts a little
different yet again. Maybe some type of clamshell type mount
that wraps around and pinches down on the frame rail rather than
welding mounting tabs to it. |